Set Up Guide
Now, let’s get started with the setup!
Setup Guide
1. MASSO G3 TOUCH Controller Setup
- Mounting and Powering: Secure the controller using the VESA mounting holes in the rear of the cabinet. Connect the supplied 24V DC power supply with a 1-amp fuse between the power supply and the controller to protect against short circuits. More Info
- IMPORTANT: A backup battery (model CR2032) is required for the controller to function and MUST be installed in the unit before use.
Wiring Module Installation: Utilize the MASSO G3 Touch Wiring Module to extend inputs and outputs from the controller to your machine, simplifying cable management. More Info - Software: You can download the software for your MASSO controller for the myWorkshop portal. Login details will be emailed to you when you purchase your MASSO kit. Instructions for downloading software can be found here: myWorkshop
- Loading software: Loading and updating software on your MASSO is quick and easy to do. Follow the instructions shown on this page: Loading software onto MASSO Touch
2. MASSO Closed Loop Stepper Motors with Homing Sensors
- Power Connection: Each motor connects to the 36V DC power supply. If you’re your kit came with two 36 volt supplies connect 2 motors to one supply and 2 / 3 motors to the other. Ensure that the negative terminals of the motor power supply and the MASSO power supply are connected together to establish a common ground. More Info
- Signal Wiring: Use the supplied high-quality twisted pair cables for STEP and DIRECTION signals to minimize electrical noise. The motors support differential input signals, allowing cable lengths up to 50 meters. More Info
- Motor Enable: The motor enable signal must be provide to the motor before it will work. Use the MASSO Relay module to provide the required enable signal as shown on his page MASSO Closed Loop Stepper Motors
- Motor alarm: The Motor alarm signals MASSO that the motor has encountered an issue and will stop the machine to allow the problem to be resolved before continuing. Wire the alarm wire to MASSO as shown on this page MASSO Closed Loop Stepper Motors
- Homing Sensors: Connect the homing sensors to inputs on the MASSO controller and configure the inputs as homing sensors. Ensure sensors change between Low and High when the sensor is triggered. Configure the inputs to show LOW when inactive and HIGH when triggered. More Info
3. MASSO MPG Pendant
- Connection: Attach the MPG Pendant to the controller via the provided connector. If using an extension cable, ensure it connects all 15 pins and the shield to maintain functionality. Move the Black wired from Estop2 to Estop 1 to enable the Estop button on the pendant. More Info
- Operation: The MPG can be used for precise manual jogging of machine axes and for controlling feed and spindle overrides. Jogging with the MPG is available in the F3 JOG screen. More Info
4. MASSO Relay Module
- Purpose: This module provides optical isolation for high voltage/current signals, protecting the controller from potential electrical damage. More Info
- Installation: Connect the relay module to the controller’s TTL outputs. Each relay can handle up to 5A at 28V DC or 240V AC. Ensure correct polarity when connecting the 24V DC power supply to the relay module to prevent damage. More Info
5. Power Supply and Cabling
- Power Distribution: Use the supplied 24V DC power supply for the MASSO controller, relay module, and stepper motors. Ensure that all components share a common ground to prevent signal issues.
- Cabling: The included 10 meters of signal and power cable should be sufficient for standard setups. Use twisted pair cables for signal connections to reduce electromagnetic interference. For power connections, ensure cables are appropriately rated for the current requirements of each component.
6. Additional Tips
- Emergency Stop (E-Stop) Wiring: Connect any additional E-Stop buttons in series to the designated E-Stop input on the MASSO controller. Avoid connecting inductive loads directly to the E-Stop circuit to prevent damage. More Info
- Best Wiring Practices: Always power down the system before making wiring changes. Use color-coded wires and maintain organized cable management to facilitate troubleshooting and maintenance. More Info
- Quick start guides: MASSO has a rage of Quick start guides to make finding the information you need for setting up and configuring your machine easier to find.